Key Features:
- Designed according to cGMP principles, widely adopted by pharmaceutical corporations globally.
- Constructed with AISI 316L for all contact parts and AISI 304 for non-contact parts.
- Cleaning can be performed either manually or through automated systems, ensuring a reliable process that adheres to the stringent hygiene standards required by the food, dairy, beverage, biotechnology, and pharmaceutical industries.
- All operational processes occur within a sealed pipeline, making it easy to operate while meeting high sanitary requirements.
- Offers benefits such as energy efficiency, high work productivity, excellent cleaning performance, operator safety, and ease of operation and maintenance.
- Features a closed cabinet-type washing system with a rotating base for washing bins, equipped with a water skid and drying facilitated by hot air from the AHU.
- The WIP & CIP (Wash & Cleaning-In-Place) system is designed for automatic cleaning using purified water and cleaning solutions without the need for extensive disassembly and reassembly.
- Equipped with a PLC that is programmed and automated with interlocks, adhering to standard pharmaceutical safety procedures.
- The cleaning process, which can be automated, reliably meets strict hygiene regulations.
- The design is fully customizable to accommodate specific client constraints and requirements.
- Powerful jets ensure thorough internal and external washing of IBC bins.
- The design is optimized to minimize water and energy consumption.
- Specific wash zones are provided for bottom valves and lids.
- Includes a telescopic spraying nozzle for the internal washing of IBC bins.
The telescopic hood uses pneumatic operation to facilitate the flow of hot air inside the IBC (Intermediate Bulk Container).
The rotating base ensures thorough cleaning of IBC bins from all angles. The washing and drying operations are simplified with a one-step setting.
The washing process involves multiple cycles where the rinsing material circulates through the bin, pumps, valves, and other components within the flow system. All operations occur within a sealed pipeline, making it easy to manage, work-efficient, and meeting high sanitary standards.
Key advantages include energy efficiency, high operational effectiveness, superior cleaning results, operator safety, and ease of operation and maintenance.
The machine is designed to accommodate the size of the IBC. The booth is configured to handle one IBC at a time for washing and drying. It features a double-door design for the entry of dirty IBC bins and the exit of clean IBC bins. The system is positioned between the unclean and clean wash areas.
Additional features include:
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Integration with a drain system equipped with a pH sensor and conductivity sensor.
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Water skid systems with reservoirs for cleaning solutions and pumping mechanisms.
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High-pressure multi-stage pump, hot water vessel with jacket and insulation, cleaning solution tank, peristaltic dosing pump, and pneumatic-operated valves for both inlet and outlet.
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Hot air drying skid includes an AHU (Air Handling Unit) with double scan, stainless steel construction inside, powder coating outside, pre-filter, fine filter, blower, heating coil (steam), and a HEPA 0.3 micron filter.
Advanced PLC controls with an industrial IPC and touch screen SCADA system for record-keeping, recipe management, and interactive commands are also included.
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Swing doors facilitate easy loading and unloading of bins.
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Full-height glass doors enable comprehensive process monitoring.
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Sample pot is available at the drain.
Safety Features:
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Overload relay protection and emergency stop.
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Water level sensors for both the hot water vessel and detergent tank.
Advanced PLC controls with an industrial IPC, touchscreen controls, and SCADA for record-keeping, recipe management, and interactive commands are also included.