Double Cone Rotary Vacuum Dryer - RCVD
Application & Process
The PHARMATEK Double Cone Rotary Vacuum Dryer is suitable for raw materials that need to be concentrated, mixed, and dried at low temperatures. This is particularly beneficial for biochemistry products in the chemical, pharmaceutical, and food industries. It is especially suitable for raw materials that:
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Cannot withstand high temperatures.
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Are prone to oxidation.
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Must not be destroyed.
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Need to recover residual volatiles.
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Are vigorous irritants or toxic.
The PHARMATEK Double Cone Rotary Vacuum Dryer consists of a jacketed double conical shell rotating at 6 RPM under a vacuum state inside the shell, with steam or hot water passing into the jacket for heating. The large heating surface area provided by the internals of the cone ensures uniform drying of the product as it gently tumbles while the cone rotates slowly. The vaporized air can be pumped out through a vacuum exhaust pipe when the damp raw material absorbs heat.
The diffusive action induced by the tumbling cone continuously presents a fresh layer of material to come into contact with the indirectly heated walls of the shell, quickening the drying rate and improving uniform drying efficiency. A well-designed sealing system enables the maintenance of deep vacuum inside the shell and ensures positive circulation of the heating media in the jacket.
Salient Features
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cGMP Compliance: The design adheres to Current Good Manufacturing Practices (cGMP).
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Material Quality: All product contact parts are made from AISI 316/316L stainless steel, while non-contact parts are made from AISI 304 stainless steel.
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User-Friendly Design: Features a simple and compact design for ease of operation, cleaning, and convenience.
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Automated Process: Combines mixing and drying processes in a single bowl for enhanced efficiency.
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Dust-Free Operation: Ensures a clean working environment with dust-free operation.
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High Vacuum Drying: Operates under high vacuum and low temperature for effective drying and solvent recovery.
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Solvent Recovery System: Includes a condenser and receiver for solvent recovery, as well as a cyclone separator for solid particle recovery.
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Efficient Discharge: Facilitates rapid and complete discharge with zero holdup after discharge.
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Uniform Drying: Ensures homogeneous drying with consistent properties throughout the batch.
Safety Features
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Safety Reeling: Provided around the rotating area of the product container for operator protection.
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Vacuum Relief Valve: Equipped with a vacuum relief valve to maintain safety during operation.
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Temperature and Process Controls: Features integrated temperature controls and process controls for optimal operation.
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Emergency Stop: Includes an overload relay and emergency stop button for immediate safety measures.
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MODEL
PRCVD-300
PRCVD-200
PRCVD-100
PRCVD-2000
PRCVD-500
PRCVD-1500
PRCVD-3000
Gross Volume (liter)
Working Volume (liter)
PRCVD-4000
PRCVD-6000
Working Capacity (kg)
PRCVD-1000