Automatic Tablet Coater - Film & Sugar Coating
Application & Process
Application: The Pharmateq advanced tablet coating machine, designed for high efficiency, energy conservation, and safety, is ideal for film and sugar coating of pharmaceutical and food products. Complying with cGMP standards, it supports both aqueous and non-aqueous coatings, including enteric and non-enteric types, ensuring optimal productivity and superior product quality.
Process: Tablets move in an orbital motion within a closed rotating drum with baffles. The coating medium is sprayed onto the tablets, and hot filtered air dries them uniformly, forming a smooth surface film. An advanced PLC system with a touch screen interface controls the process.
Drum Geometry:
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Compact design with a large spray area and numerous nozzles for comprehensive coverage.
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Rapid and effective mixing ensures uniform coating.
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Dedicated cleaning nozzles facilitate easy cleaning.
Mixing Elements:
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Efficient mixing baffles allow filling level flexibility (20%-100% of the working volume).
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Reverse drum operation enables swift and complete tablet discharge.
Nozzle Arm:
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Adjustable nozzle arm with motor-driven options and extensive range adjustments.
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Optimal number of nozzles ensures consistent coating quality.
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Flexible fluid delivery and optional laser measuring for precise nozzle positioning.
Safety Features:
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Overload relay protection and emergency stop.
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Water level sensors for the hot water vessel and detergent tank.
Salient Features
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cGMP Compliance: Designed to meet cGMP standards with AISI 316 stainless steel for product contact parts.
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Coating Versatility: Supports film and sugar coating with aqueous, non-aqueous, enteric, and non-enteric solutions.
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Variable Speed Drive: VFD-controlled perforated pan for flexible operation; includes a robust structure with a wash sink, air plenum, and accessible doors.
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Advanced Controls: PLC with an intuitive HMI touch screen for easy operation.
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Efficient Mixing: Equipped with baffles for optimal mixing and tumbling.
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Coating System: Spray system features a peristaltic pump, atomized spray gun, and solution tank for effective application.
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Air Handling: Inlet air handler includes pre-filter, blower, dehumidify coil, heat exchanger, final filter, and HEPA filter for clean air.
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Air Pollution Control: Exhaust air blower and scrubber for air purification; tablet discharging with a diverter assembly integrated with CIP/WIP for easy cleaning.
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Explosion-Proof: Constructed for enhanced safety.
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Adjustable Spray Gun: Provides angle adjustment for precise application.
Safety Features
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Interlocking Nozzle/Spray Arm: Prevents accidental operation.
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Temperature Control: PID control via PLC logic for precise temperature management.
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Dampers Feedback: Proximity sensors monitor damper positions.
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Scrubber Options: Choose between wet or dry scrubbers.
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Heat Exchanger: Available with either steam or electric heating.
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Tablet Charging: Facilitated by a bin loader.
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SCADA System: Compliant with 21 CFR Part 11 standards.
MODEL
Pann Diameter -inch(mm)
Approx Working Capacity